Types of Boxes for Product Packaging

    If you’re looking for a way to protect your product from the elements, there are four types of boxes that you can use. These include Corrugated fiberboard, Paperboard, Overlap Slotted containers, and Mailers.

    These types of boxes differ in their characteristics and use for different types of products.


    If your product is fragile or valuable, you may want to consider a paperboard box for your product packaging. This lightweight material is extremely sturdy and easy to store.
    Plus, it can be customized to meet your specifications. Whether you’re looking to ship a small batch of products or a large order, you’ll find that paperboard is a great choice.
    Paperboard boxes are manufactured using a special process to create a strong, durable product. The process begins with a paperboard mat that is soaked in water.

    The mat then passes over a foundation screen, and about 20 percent of the water drains away by gravity. The mat then passes through sponge rollers to press out the remaining water. Once it has dried, it is then stacked or banded together.

    The completed boxes are then printed with product information or other information. This process is time-consuming, but it ensures a strong box for any product.

    Corrugated fiberboard

    Corrugated fiberboard boxes can be used for packaging a variety of products. These boxes can be constructed with one, double, or triple walls.

    The first type is usually made from one sheet of corrugated medium sandwiched between two sheets of the liner. These boxes are strong enough to withstand shocks and are popular for shipping items like heavy consumer goods.

    The inner and outer facings of corrugated boxes boxes are made of linerboards, which are often recycled or white.

    The linerboard is usually coated with a protective coating that keeps out dirt, moisture, and air. This material is then glued, taped, or stapled together. The lines that form the box are positioned so that they can be closed easily.

    Overlap Slotted Container

    An overlap slotted container has one or more flaps with the same length and width. They overlap to provide reinforcement and increased stacking strength.

    These are ideal for products that need additional protection from rough handling. Overlap slotted containers are also often used when a product is too long or too wide to fit into a traditional RSC.

    Overlap slotted containers are available in many shapes, sizes, and materials. A typical Full Overlap Slotted Carton (FOL) container has outer flaps that almost completely overlap the length and width of the box. This provides a thick layer of padding to protect a product from impact.


    Envelope mailers are a popular way to ship small products. They maximize volume and are very light in weight. They also offer a protective outer layer for fragile items. If you’re unsure about what type of product packaging is best for your needs, contact a packaging expert at Hughes.

    Mailers can be made of various materials and come in different sizes and styles. Some are even padded with bubble wrap to help prevent damage during shipping.
    Although boxes are still a common packaging choice, many products do not require boxes. For example, shoes typically come in sturdy cardboard boxes, but poly mailers are an excellent choice for apparel or bedding products.

    In today’s competitive marketplace, product packaging plays an important role in branding and marketing. A well-designed package can help to capture the attention of consumers, communicate key messages, and create a strong impression.

    At its best, packaging can convey the essence of a brand and help to create an emotional connection with consumers. In addition to its visual appeal, packaging must also be functional, protecting the product from damage and ensuring that it arrives safely at its destination.

    When done right, packaging can be a powerful tool for building brand equity and driving sales.

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